METALCITI Phoenix Aluminium Z-Bar French Cleat Hanging Rail, 2000 mm (79″), Un-Drilled (No Holes), 160 kg

The Phoenix 2000 mm (79″ / 2 Metres) heavy-duty aluminium French cleat Z-Bar hanging rail is an ultra-strong, flush-mounting picture hanging system engineered to suspend heavy mirrors, oversized framed artwork, headboards, wall cabinets, acoustic panels, and architectural signage. Extruded from high-grade aluminium alloy (profile MF625), this un-drilled profile supports a massive 160 kg load capacity—delivering an invisible, perfectly level, and rock-solid wall mounting solution for demanding residential and commercial installations.

Key System Benefits

Heavy-Duty 160 kg Weight Rating — High-grade extruded aluminium alloy profile supports up to 160 kg per rail when anchored securely into timber wall studs or solid masonry.

Un-Drilled Custom Profile — Supplied as a blank 2000 mm track, allowing trade installers and joiners to drill custom mounting holes precisely where timber wall studs, electrical conduits, or masonry anchors align.

Ultra-Slim 5 mm Depth Projection — Low-profile interlocking design holds heavy items almost flush to the wall with just 5 mm total depth projection for a sleek, floating appearance.

Modular & Mix-and-Match Compatible — Interlocks seamlessly across all rail lengths in the Metalciti Phoenix Series, allowing you to pair a 2000 mm wall rail with shorter cleat segments or longer track runs.

Technical Specifications & Downloads

Profile Code: Phoenix MF625 Architectural Z-Bar
Rail Length: 2000 mm (79″ / 2 Metres — easily trimmed using a standard hacksaw)
Height × Depth: 47 mm (H) × 5 mm (D)
Interlock Clearance: Requires 16 mm vertical lift clearance for mounting/dismounting
Maximum Weight Capacity: 160 kg per matched pair (Subject to wall substrate and anchor rating)
Profile Hole Type: Un-Drilled (Blank profile for custom site drilling)
Series Compatibility: Interlocks with all Metalciti Phoenix Series Z-Bar cleat configurations
Technical Drawings: PDF Drawing | DWG CAD File
Installation Manual: Download Z-Bar Hanger Instructions (PDF)

Modular Z-Bar Interlocking System Guide

The Phoenix Z-Bar system is engineered with a fully modular design. Because the interlocking cleat profile remains consistent across the entire Metalciti Phoenix range, a longer rail mounted horizontally to the wall can easily support shorter rail segments attached to your frame or panel—or vice versa. This lets you purchase exact individual quantities, adjust anchor placement around existing wall studs, and create custom configurations without paying for excess hardware.

Common Installation Configurations:

Standard Continuous Fit: One 2000 mm rail on the wall paired with one 2000 mm rail on the item.
Split Anchor Fit: One 2000 mm rail on the wall paired with two 600 mm rails across the back of the item.
Custom Offset Fit: One 2000 mm rail on the wall paired with multiple 50 mm or 300 mm rails on the item.

Installation & Structural Load Safety

1. Measure & Cut (Optional): If required, trim the 2000 mm aluminium rail using a fine-toothed hacksaw or miter saw to match your frame width.
2. Drill Mounting Holes: Measure your wall stud centres or frame mounting points, and drill clearance holes through the aluminium rail using a metal drill bit.
3. Fix Wall Rail: Fasten the first rail to your wall pointing upward and outward using suitable wall plugs or timber stud screws, ensuring it is level.
4. Fix Item Rail: Secure the second rail to the rear top edge of your picture frame, mirror, or cabinet pointing downward and inward.
5. Interlock & Hang: Lower the item onto the wall rail until the cleats interlock firmly. Ensure you have at least 16 mm vertical clearance above the frame to slide the cleats together.

Load Capacity Safety Note: The stated 160 kg weight capacity refers to the structural strength of the aluminium Z-Bar rail itself. In heavy-duty applications, wall fixings or plasterboard construction will typically fail before the aluminium profile. Always ensure your wall structure and anchor fixings are rated to support the total load.

What’s Included in the Box

1 × Phoenix Aluminium Z-Bar French Cleat Rail 2000 mm (Un-Drilled – 160 kg Rating)

Note: Rails are sold individually (not in pairs) to allow custom length combinations. Fixing screws, wall plugs, and drill bits are sold separately.

Illustration

Here are example images how the system can be used. Look above what’s included.